Recent attendees locations and industries

June 22, 2011 by Six Sigma Training  
Filed under Six Sigma News

Troy Banking & Securities
Dorchester
Saint Louis High Tech – ISP
East Windsor Banking & Securities
Pori Consulting
Bangalore Support Outsourcing
grapevine Hospital, Clinic, Doctor Office
Rochester Hills Other
NY Advertising/Marketing/PR
Houston Hospitality, Travel, Tourism
Perth Energy, Chemical, Utilities
Mumbai
Phoenix Hospitality, Travel, Tourism
Roswell Other
Giza Manufacturing
Dubai Manufacturing
Columbus, Ohio Insurance
allen Telecommunications
Pompano Beach Banking & Securities
la jolla Medical, Pharma, Biotech
austin
Singapore Manufacturing
Cairo Consulting
littleton Consulting
Chennai Other
manchester Consulting
Chicago Other
RSM Banking & Securities
Houston Other
Dongguan Telecommunications
Cincinnati Consulting
sf Manufacturing
Atlanta Advertising/Marketing/PR
Woodstock, IL Manufacturing
Dorchester
Caracas Other
Fort McMurray Energy, Chemical, Utilities
Chicago
Chicago
Dallas Energy, Chemical, Utilities
crestwood
Champaign Education
Clark Education
Frankfurt am Main Consulting
Paradise Other
Dansville Other
Minneapolis Medical, Pharma, Biotech
Doha VAR/Systems Integrator
chicago Consulting
Marietta High Tech – Other
Chicago Consulting
St. Louis Accounting
Tulsa Manufacturing
Lantana Retail
Chicago Financial Services – Other
cranberry township Software – Healthcare
Cambridge, MA High Tech – Other
Garland
whitby Support Outsourcing
Alpharetta
Houston High Tech – Hardware
Farmington Hills
Ottawa Education
Sugar Grove Consulting

locations and industries of recent attendees

June 12, 2011 by Six Sigma Training  
Filed under Six Sigma News

Mohali Medical, Pharma, Biotech
Euless Other
Hurstville Financial Services – Other
Fort Lauderdale, Florida Manufacturing
Buffalo Grove Medical, Pharma, Biotech
Bellevue Medical, Pharma, Biotech
Wylie Consulting
Austin Medical, Pharma, Biotech
placentia Financial Services – Other
Bernardsville Software – Healthcare
Lima Manufacturing
West Chester Consulting
Placentia Financial Services – Other
New York Insurance
Katy High Tech – Other
Highlands Ranch Consulting
Orlando Hospital, Clinic, Doctor Office
Mesa Financial Services – Other
Laguna Niguel Manufacturing
Dallas / Fort Worth Area Consulting
Valley Manufacturing
Medical, Pharma, Biotech
Eastom Medical, Pharma, Biotech
Fairfax Retail
Phoenix Hospital, Clinic, Doctor Office
Austin Software – Other
Aurora Consulting
Carrollton Retail
Litchfield Manufacturing
London Financial Services – Other
Fort Worth
Alexander City
cairo Education
Sachse Advertising/Marketing/PR
North Barrington Financial Services – Other
chennai Call Center Outsourcing
Lithonia Manufacturing
Spokane Hospital, Clinic, Doctor Office
Dallas
Saint Petersburg
Ft lauderdale Insurance
San Diego Telecommunications
Colorado Springs Support Outsourcing
Inglewood Accounting
West Hartford Accounting
Charlotte Transportation & Distribution
Bogota Medical, Pharma, Biotech
New Milford Medical, Pharma, Biotech
Edina Other
cherry hill Medical, Pharma, Biotech
Petaluma Insurance
Denver Financial Services – Other
Montreal Consulting
Barnsley Other
Albuquerque Manufacturing
Brandon Legal
Saint clair shores Financial Services – Other
Plano Consulting
Medical, Pharma, Biotech
barrington
Laguna Niguel Hospital, Clinic, Doctor Office
Maywood Telecommunications
Ottawa Telecommunications
Boynton Beach Other
New castle
Alpharetta Consulting
Banking & Securities
Tempe Manufacturing
Chicago High Tech – Other
Dallas High Tech – Hardware
Morrow Transportation & Distribution
Acton, MA Manufacturing
Bolingbrook Manufacturing
Dubai Software – Other
Parrish Consulting
Rockwall Manufacturing
Dallas Medical, Pharma, Biotech
Clark, NJ Software – Other
Chicago Telecommunications
Baldwin Legal
Santa Clarita Medical, Pharma, Biotech
Transportation & Distribution
Toms River Medical, Pharma, Biotech
Tucson Aerospace & Defense
Lake in the Hills
Alameda High Tech – Other
gold canyon AZ Telecommunications
Cerritos Accounting
Dallas Financial Services – Other
San Diego
Hollywool
Hollywood Medical, Pharma, Biotech
W Simsbury Consulting
orlando Medical, Pharma, Biotech
West Orange Medical, Pharma, Biotech

Defining Lean Six Sigma to the frustrated and questioning public

October 24, 2010 by Six Sigma Training  
Filed under Six Sigma News

At a recent networking event I was presented with not one, but two people who were challengers of Lean Six Sigma.  Initially, I was taken aback:  how can you NOT be a supporter of a proven methodology that increases efficiency and saves money?   I, a Lean Six Sigma Black Belt, decided to ride in on my intellectual white horse to educate these people and bring them into the fold. 

                The first person told me flat out, “I am not a fan of Lean Six Sigma.”  Hmmm.  When I questioned him, he explained to me that he was a busy program manager, and a superior manager enlisted him to transform the organization with LSS processes, and to compose a training plan to educate the whole company.  This person was anointed as the LSS Champion for his organization, and yet had never taken an LSS class in the first place.  He also told me about how difficult it was to get company approval for the changes he was instructed to make.  As I peeled away the layers of his frustration, I questioned him, “Is it Lean Six Sigma you don’t like, or is it the internal politics of your company?”  BINGO.  I hit the nail on the head.  Lean Six Sigma wasn’t the problem, it was the scapegoat.  Any LSS practitioner could read this paragraph and understand that the approach for instituting Lean Six Sigma in that organization was not one that was particularly well thought out.  Score one for me!  I successfully defended Lean Six Sigma to the first nay-sayer I encountered.  That was easy!  I am awesome at this!

                The second interaction I had with a fellow networker that night would not be so easy.  He had had some exposure to Lean Six Sigma and knew it was process-driven, and occasionally, process-heavy.  He asked me if the emphasis on process stifled innovation.  I wasn’t stumped, but I was definitely pensive….I know that Lean Six Sigma optimizes current processes and current results.  Design for Six Sigma (a philosophy applied at many manufacturing enterprises) attempts to lay strong ground work before new processes or projects begin…but could it really stifle innovation?? 

                This colleague sent me a link to a speech given by professional business analyst Simon Wardley at the last O’Reilly OSCON (Open Source Convention)*.  The speaker had some excellent points about business and processes.  The core of his discussion was that any company has a mass of activities, all at different stages of their lifecycles.  Activities at the beginning of their lifecycle are chaotic (dynamic, uncertain), eventually are transitioned to a phase of linear behavior (repeatable, standardized, predictable).   He explained that today’s new, chaotic activities [innovations] are the profit center of the future…today’s linear activities provide profit for today.   I was completely on board with the speaker up to this point.

                The speaker touts the “fantastic” (his quote) impact on Lean Six Sigma on the linear activities:  these activities are in fact repeatable, and standard.  I agree, as most case studies we discuss in our classes feature processes today, products made today, measurable results for today.  The speaker then says, bluntly, that , “Six Sigma absolutely sucks when you try to manage innovation because it seeks to reduce variation.”      I went back and listened to this sentence no less than three times.  Do you see a word missing in this sentence?  I do, and it made all the difference. 

                I suppose the speaker has a point (albeit crass) that overlaying a philosophy that reduces variation atop of this trial-and-error stage of activities would be counter-intuitive.  However, if the speaker led his sentence with the word LEAN, it would have made his argument  completely baseless.  Lean is the corollary, the partner, the precursor to Six Sigma.  The words are not synonyms.  Together, positive results can be achieved in chaotic AND linear activities. 

                Lean is a separate beast  from Six Sigma, as its focus is waste reduction (not reducing variance).  Lean comes first in verbiage and business improvement.  Lean addresses what we call “low hanging fruit” and can clear the way of extraneous waste to create a healthy environment for innovation and growth. 

                Perhaps if the speaker understood Lean and its partnership with Six Sigma, he wouldn’t have been so eager to throw the whole philosophy down the drain.  By his example, Six Sigma’s only utilization is at one end of the business lifecycle.    Hundreds of powerful companies wouldn’t have woven Lean Six Sigma practices into every facet of their corporate cloth if it was only useful in one part of business.  Understanding and correctly using the tools of Lean and Six Sigma (which was lacked by the speaker) and having corporate support and participation (lacking in the first networkers’ company) are critical to success.   Wrongly defined or mistakenly applied, though, and these tools earn a poor reputation….and that is just too bad. 

*Link to speech:  http://www.youtube.com/watch?v=5Oyf4vvJyy4&start=12:58

Measuring the impact of Mikel J. Harry

October 9, 2010 by Six Sigma Training  
Filed under Lean Six Sigma Resourse Blog

I recently attended a networking event with “Laura Ermini, Lean Six Sigma Black Belt” on my name badge.  Most people were familiar with the title, if not the methodology behind it.  As I started to explain it in a small group, someone blurted out, “The Toyota method!”  Yes, Toyota Production Systems (TPS) is a piece of the Lean Six Sigma methodology.  It’s not the whole idea, but it’s a start.   I could have mentioned “TQM” as a philosophy which was replaced by LSS, but I opted not to….my captive audience was on the right track with TPS, I wasn’t about to derail their interest by mentioning the oft-abandoned TQM.

A few days later I sat with my mentor, a Master Black Belt, at a library discussing ways to update Yellow Belt training material.  A young girl, I’d say early 20’s, heard us talking and engaged us in conversation.  She was a graduate student, studying business.  The Master Black Belt mentioned LSS methodology, of which she was somewhat familiar.  One of us mentioned the name “Mikel J.Harry” to her, but it rang no bells.  This was no fault of the student, it is just a name and method that no one had ever explained to her.

Lean Six Sigma is as much magic as it is new:  neither.   The TPS/Lean piece came from the invention of the auto loom in the late 19th century.   Six Sigma, as far as statistics and a 4- or 5-step outlined process, came from post-WWII Edwards Deming and Joseph Juran.   As separate pieces, both have merit and value.  These pieces together, however, are a 1-2 punch.  Two pieces, when partnered together, provide results that seem to be greater than the sum of the two separate parts.   Mikel J. Harry turned the key and opened the door to an incalculable number of business improvements – and I don’t believe anyone will be able to measure the impact he has made.

Mikel J. Harry is more than a metaphorical “doctor” who cured a patient or provided a surgical improvement.  Those people, though important in business and medicine, touch a few projects, or a few companies in their careers.  Even if this person improved 100 projects over the course of a career, it still wouldn’t match the contributions of Harry.  Would one be so bold as to say Harry’s presentation of LSS was like a scientist finding a cure for a disease?  It can’t be denied that Harry’s accomplishments cured many maladies within business processes.  Finding a cure for a disease is revolutionary, but still it is only one single disease.  This would be an appropriate monnicker if Mikel Harry’s intellectual invention touched only one industry, say manufacturing.  But even a scientist finding a cure for a disease isn’t a fitting metaphor for the work of Michael J. Harry. 

I liken Mikel J. Harry’s contribution to business as Joseph Lister’s contribution to medicine.  Joseph Lister, yes, the same root as “Listerine”, introduced surgeons to washing their hands, wearing gloves and sanitizing instruments.  Today, we see those practices as “no-brainers”, but in mid-nineteenth century medicine, that was not the case.    Lister’s sterile hospital did not save simply 1, 2 or even 100 patients, this practice touched an infinite number of patients.  The practice of sanitizing did not help only one kind of patient (say, ones suffering from hemophilia or polio), but rather patients with every disease,  in every corner of the world.  Joseph Lister’s  field research, observations and installations of these “new” practices have become the “norm”. 

Mikel  J. Harry is to business as Joseph Lister was to medicine.   Harry didn’t just contribute to one project or one industry:  his influence continues to reach projects and companies of all sizes, over multiple industries, yielding results of tiny to mammoth financial and industrial repercussions. 

 The student at the library didn’t know the name Mikel J. Harry, and I doubt she would have known Joseph Lister.  Her life is better from Lister’s advancements, and one can hope that someday she is introduced to LSS, so her business education can be equally enriched.  Ironic, isn’t it?  The core of our practice is “measurement”, but yet we will never be able to fully measure the impact of our contemporary pioneer, Mikel J. Harry.

by Laura Ermini, Lean Six Sigma Black Belt, October 9, 2010

Forms and Docs

June 22, 2009 by Six Sigma Training  
Filed under Six Sigma News

Jack Welch on 6 Sigma

June 20, 2009 by Six Sigma Training  
Filed under Six Sigma News

Jack Welsh Six Sigma | Movies & TV | SPIKE.com

Environmental Performance

environmental-performanceEnvironmental Performance:

The principles of ISO14001 were adopted once the first six months of turmoil had settled. It was introduced in a stepwise fashion to ensure the organization was not overwhelmed. Evidence of progress was seen in the hazardous waste (RCRA) output. We were able to drop to a quarter of the original amount which meant a corresponding improvement in production yields. An example of change in perspective was the identification of each waste stream with its own SKU number and tracking all movement within the ERP system. This simple action gave a whole new meaning to waste – handling it like a raw material or finished product.

Raw materials transformed into useful product rather than waste is certainly a simple formula for success – benefiting both the planet and the bottom-line.

Statistical Thinking

Without any clearer understanding of Statistical Thinking, which is the philosophical background of 6 Sigma Activity, it could be a very difficult work to have it as the common language in the organization (company).
Today, I will talk about the definition and understanding of Statistical Thinking.
In Glossary and Table for Statistical Quality Control issued by ASQ (American Society for Quality) in 1996 in the U.S.,

It defines Statistical Thinking as;

Statistical Thinking is the philosophy related to study and management based on the three principles.
1) All work occurs in a system of interconnected processes.
2) Variation exists in all process.
3) Understanding and Reducing variation are keys to success.

We do general works inside the organization.  But now we need to change our thinking that work equals process, instead of working itself.  If we change work as process, 5 factors of process, so-called SIPOC should be considered accordingly.  The first step of improvement activity is to clarify what SIPOC are.

sipoc

Here we simply explain to you about 5 factors in process.
Actually the internal process of organization (company) is one system connected from each department to customer.

Let’s take an example.
There are 3 internal processes in some company; R&D, production and promotion.  We have external suppliers, mainly contractors, and end-users who are our customers.  In each internal process, there is always the customer. In other words, customers are divided into internal and external one.  Once internal customers satisfy with us, it influences to external ones automatically. Each of them has their needs and wants. When we can fulfill what they need and want, it could be a perfect system then.

3internal-processAll processes provide customers with output all the time.   However, the problem is that output is changing, not fixed. We call it variation.  The second step is to accept there is variation in Output. This variation does not occur in Output but in supplier, input or process.

Now we understand there is variation in process all the time. This could be a cause of customer dissatisfaction as well.
For variation, we will handle in detail in the chapter of understanding Variation?

Therefore, the core innovation activity is to reduce Variation to provide customers with a stable output.  For this, we should optimize all processes.  A famous Doctor Deming even mentioned Variation is an evil?  Recently, we respect the diversity of individuals in the company to emphasize the creativity.  If the variation occurs from the diversity, it could be another problem.  So we should consider variety with Variation?

Lean Six Sigma

Lean Six Sigma

Lean Six Sigma is a term that most generically refers to an advanced procedural application of management methods, utilized to improve the performance of a company. All methodologies are based in statistical evidences and complex problem solving techniques using the Define, Measure, Analyze, Improve and Control process, goaled at eliminating current process defects. There have been proven results among many world-recognized companies that have demonstrated the structure and benefit of the Lean Six Sigma applications.

About Us

Welcome to TheSixSigmaWay. We provide Lean Six Sigma training and consulting to clients in various industries across the globe. We focus on the customer needs and tailor our courses accordingly. We customize our training to fit into your expectations and what is most beneficial to your services – as our success is predicated on the success of our students.

Our Instructors: are certified Master Black Belt or Black Belt professionals who have acquired extensive experience and knowledge in lean and Lean Six Sigma consulting, training and coaching.

Our classes: are available online, onsite and as public workshops. They are highly interactive with plenty of demos, exercises, and examples.

Our Vision: Be known as a world-class provider of Lean Six Sigma training and consulting solutions that help professionals and organizations achieve breakthrough improvements

Our Mission: Provide high quality lean six sigma training and consulting to clients to help them reduce costs, increase revenues, and improve customer satisfaction.

Member of the Greater Dallas Chamber of Commerce: http://www.dallaschamber.org

Public Workshops Locations: Albuquerque, New Mexico; Atlanta, Georgia; Boston, Massachusetts; Chicago, Illinois; Columbus, Ohio; Dallas, Texas; Denver, Colorado; Detroit, Michigan; Greensboro, North Carolina; Houston, Texas; Jacksonville, Florida; Las Vegas, Nevada; Miami, Florida; Lincoln, Nebraska; Minneapolis, Minnesota; New Orleans, Louisiana; Orlando, Florida; Phoenix, Arizona; Philadelphia, Pennsylvania; Rochester, New York; San Antonio, Texas; San Jose, California; Seattle, Washington; St Louis, Missouri; Tampa, Florida; Toronto, Ontario, Canada; Vancouver, British Columbia, Canada; Mexico City, Mexico; Guadalajara, Mexico; and Monterrey, Mexico; Sao Paulo, Brazil; Lima, Peru; Santiago, Chile; Hamburg, Germany, Europe; Madrid, Spain, Europe; Strasbourg, France, Europe; Rome, Italy, Europe; Athens, Greece, Europe; Warsaw, Poland, Europe; Oslo, Norway, Europe; Moscow, Russia, Europe; Istanbul, Turkey; Doha, Qatar; Dubai, UAE; Shanghai, China; Beijing, China; Djerba, Tunisia, Africa; Casablanca, Morocco, Africa; Cairo, Egypt; Africa; Accra, Ghana, Africa; Dar Es salaam, Tanzania, Africa; Cape Town, South Africa, Africa.